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Non-ABS speedo drive
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Brian Steers
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PostPosted: Fri Nov 03, 2006 12:01 am    Post subject: Non-ABS speedo drive Reply with quote

Hi folks.

I will be losing the ABS ECU on my black bike in the near future as part of it's on-going development and wonder if any of you techno-crats out there can tell me how the speedo is driven on the non-ABS equiped bikes. I know it is driven off the front wheel sensor (which I am keeping) but want to lose the ABS ECU so what informs the speedo what to show?

Help please.

Regards,

Brian
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Mr Wog
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PostPosted: Tue Nov 14, 2006 3:19 am    Post subject: abs Reply with quote

After taking the ABS off of my bike..and sending the sensor across the pond
What a dummy !
I purchased a new sensor because I lost my speedo when I took the cable off.
I put the new front wheel sensor on along with the ABS box, and the speedo works now.
I will take the ABS box off and see if it is still working, may run off the main ECU.
If this helps at all, I'll let you know when the weather clears.
Paul
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Brian Steers
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PostPosted: Thu Nov 16, 2006 11:38 pm    Post subject: Reply with quote

Hi Paul.

I did a similar thing when I changed the back wheel and ABS pump many moons ago. It seems the front wheel sensor and the ABS ECU are needed to work the speedo, which is why I listed this query. How do I do without the ABS ECU is what I need to know, and how do the non-ABS bikes drive their speedos?

Regards,

Brian
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Mr Wog
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PostPosted: Thu Nov 16, 2006 11:44 pm    Post subject: speedo Reply with quote

Brian
I'll talk to a mechanic I know that worked on these quite often in 93 and 94. He should know this I would think. Also I'll go to the shop tomorrow and ask about the non ABS speedo cable or drive. Have them bring it up on the parts list, and see if we can figure it out.
Paul
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24c
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PostPosted: Fri Nov 17, 2006 10:57 am    Post subject: Reply with quote

I cannot see Yamaha fitting a speedo cable or drive from the front wheel or modding the speedo drive enclosure to take a mechanical pickup. The instrument dials are invidual parts. which would have been so for localization issues such as speedo...kph/mph.

It would seem much more likely that there is another black box or jumper wire mod that feeds the speedo with a pulse amplification conversion directly from the front wheel sensor. You could always experiment by tapping into the speedo feed and spinning the wheel and see what happens, a good spec multimeter would be good enough.

You'd probably get the info of a genuine Yamaha GTS micro fiche, wasn't the LE non-ABS?

Not having a spare instrument cluster means I can't add anything more positive at the moment, although I do have access to one, but my GTS time is needed elsewhere,especially when losing 5kg max of ABS kit is more problematic than doing it myself. Wink

I can see why you're doing it Brian, those aluminium castings for the footpegs cum seat subframe support aren't the nicest out there.
(OT) Anybody see the Ducati stuff in last weeks MCN? That was a really neat alternative to die cast frame technology, minimal too, something our bikes aren't.
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PostPosted: Fri Nov 17, 2006 8:02 pm    Post subject: Wiring diagram I-8 Reply with quote

Looking in the supplementary Service Manual New Features, it would appear there is a wiring difference in the plug that forms part of the instrument panel connector.

Also the B&W version is better than the colour one...in that it shows a tapping coming off the front sensor wire going to the ABS ECU, which is different from the colour version in the main part of the service manual, which shows a yellow/red wire going from the speedo to the ECU. This wire connects to a yellow/black one which is one that gets altered in non-ABS mode. Shocked

Obviously, the ABS light on the dash is crippled on the non-ABS model, but maybe the answer lies in the connector. It's possible the ABS ECU injects something into the line, but it doesn't make sense to me, as it's normal for an ABS ECU to monitor wheel rotation, to detect imminent lock.

So I'm guessing all you have to do is wire the wheel speed sensor into the speedo inputs directly and you should be up and running.

One way to check, is get OmegaChassis to remove his instrument panel off the idle donor bike, and fire an inductive signal from my toothed wheel engine rig up it's connectors, and see what happens...it's not my bike Laughing

PS He doesn't know anything about this yet so ssshhhh Twisted Evil
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OmegaChassis
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PostPosted: Fri Nov 17, 2006 10:07 pm    Post subject: Re: Wiring diagram I-8 Reply with quote

24c wrote:
One way to check, is get OmegaChassis to remove his instrument panel off the idle donor bike, and fire an inductive signal from my toothed wheel engine rig up it's connectors, and see what happens...it's not my bike Laughing

PS He doesn't know anything about this yet so ssshhhh Twisted Evil


He does now Exclamation Confused Confused
We'll add it to list Wink Wink
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rooyenan
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PostPosted: Mon Nov 20, 2006 9:50 pm    Post subject: Reply with quote

To ABS or not to ABS seems to stay the question Laughing Laughing

I've just been studying the wiring diagrams of both the ABS and non-ABS version considering the speedo....

As far as I can see the following happens:

On the ABS version there is a White and a Black wire running from the front wheel sensor to the ABS ECU... From the ECU a Yellow/Red wire is run to the speedo, connected to the Yellow/Red position.

On the non-ABS version the White and Black wire from the front wheel sensor are run directly to the speedo!

Here the White is connected to the Yellow/Red position, while the Black is connected to the Yellow/Black position (a position not used in a ABS setup!!)

I will open up my dash one of these days and have a look at the different connectors... I'll keep you posted!!

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PostPosted: Tue Nov 21, 2006 3:58 am    Post subject: Reply with quote

The're not really different connectors Ansco, different connections maybe, but the plugs are the same shape Razz
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PostPosted: Tue Nov 21, 2006 9:43 am    Post subject: Reply with quote

24c wrote:
The're not really different connectors Ansco, different connections maybe, but the plugs are the same shape Razz


I know.... Since the connectors are the same shape, it's all in the connections...
Therefore I was planning to open up the dash to have a look at the connections inside... If the correct connection is already there (wired I mean), it's just a matter of rewiring the connector, isn't it?? Laughing Laughing

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PostPosted: Tue Nov 21, 2006 10:58 am    Post subject: Speedo non ABS Reply with quote

Yes, all you have to do is bend the internal tang on the respective male and female bullet/spade connector and swap them over as per the non ABS wiring diagram...and spin the wheel or go for a ride round the block...

Bit hard on the dyno bike, no engine at the moment, actually thinking about it I good always push it down the street like a kiddies scooter Laughing

Might be a good idea to take a picture first, just in case the wiring is different or age is getting the better of you. Shocked

PS Posted this poser on the listserv site , so let us know how you get on, wouldn't want to give Jose from Spain the run around.

PPS (OT) That parcel arrive yet?
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PostPosted: Tue Nov 21, 2006 3:58 pm    Post subject: ABS speedo wiring differences. Reply with quote

Just had a look at the ThunderAce/GTS dyno bike, and as the plastic is off, I thought I'd have a look see.

Ansco, save yourself some time and don't disconnect the white speedo plug on the left hand side (facing forwards/sitting on the bike) under the top fairing...the Y/R wire is there but the front wheel sensor B & W wires are nowhere to be seen.. Shocked

This is the plug in the diagram as there are some missing pins and spaces in the connector.

It would appear the front wheel sensor goes straight to the ABS ECU first, so I would check the ABS ecu plug and see if there is continuity between any B & W wires there and the small white two pin plug near the top of the Omega chassis, that goes to the front wheel sensor.

I reckon if you feed either one of these wires to the Y/R wire it might work, but I think the black wire also has to go to ground or connect to the speedo as well.

Ran out of time, been working nights and I need to shut eye, after another post.
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PostPosted: Tue Nov 21, 2006 4:17 pm    Post subject: Reply with quote

24c wrote:
don't disconnect the white speedo plug on the left hand side (facing forwards/sitting on the bike) under the top fairing...the Y/R wire is there but the front wheel sensor B & W wires are nowhere to be seen..


Completely true!! That Y/R wire is coming from the ECU!!
What is needed is a reroute of the White and Black wire from the sensor directly to that plug.. I just have to check if the wiring is already done on the speedo side....

A non-ABS bike should have a white wire connected at that point....

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PostPosted: Tue Nov 21, 2006 5:06 pm    Post subject: Reply with quote

rooyenan wrote:
A non-ABS bike should have a white wire connected at that point....


I definitely didn't see a black one and I'm sure there wasn't a white one, but there were spaces where the non ABS connections could be made.

This is why, you have concentrate on the ABS ECU plug when you are removing the ABS set up...I think you need to jump the yellow/red (Y/R) from the ABS onto one of the black (B) and white (W) wires from the front wheel sensor.

None of this is really clear from the colour wiring diagram in the official Service Manual, which probably explains why it's fooled people for so long.
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PostPosted: Tue Nov 21, 2006 5:27 pm    Post subject: Re: Wiring diagram I-8 Reply with quote

24c wrote:
It's possible the ABS ECU injects something into the line, but it doesn't make sense to me, as it's normal for an ABS ECU to monitor wheel rotation, to detect imminent lock.


Well it does now, the ABS ECU obviously senses wheel speed rotation from the front sensor directly and the yellow/red (Y/R) wire is a boosted signal from this sensor via the ECU to the speedo (as in the colour diagram in the service manual)....why because in the non ABS version the pulses fom the front wheel sensor are fed to the speedo as two inputs...white (W) becomes Y/R, and black (B) becomes yellow/black (Y/B) Embarassed

On the ABS models it's a single amplified feed to the speedo, hence why when you disconnect the ABS ECU you get no speedo operation. Cool

Ansco, seen as I am trying to have a nap, and no longer at OmegaChassis's house, perhaps you can enlighten us, as to whether your ABS bike has a another terminal built into the speedo assembly (four in total...power in, earth, amplified signal, signal ground), and if there is a wire feed to the connector that is yellow/black(Y/B)
[/b][/quote]

PS I didn't realise that there were two wiring diagrams in the Service Manual, one for GTS1000, and one for GTS1000A...didn't realise it was a double sided print Embarassed Embarassed , which is why I was confused by the online versions that are combo diagrams for both models
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Last edited by 24c on Tue Nov 21, 2006 6:07 pm; edited 1 time in total
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